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The Comprehensive Guide to Advanced Extrusion Techniques

Lerner Molded Plastics is a contract plastic manufacturing group with over 35 years of experience. We provide a breadth of plastic manufacturing services to clients across the U.S. Our unique capabilities enable us to offer cost-effective solutions. We utilize plastic extrusion methods to manufacture products from prototypes to high-volume production runs. Read on to learn…

Large Part Thermoforming: A Deep Dive Into High-Efficiency Practices

Thermoforming is a popular manufacturing process widely embraced for its speed and efficiency in the shaping of large components made from thermoplastic sheets. Vacuum forming is one of the most common methods of thermoforming. This method involves heating a secured sheet of thermoplastic to its softening temperature, where it becomes pliable and can be shaped…

Rotational Molding Revolution: Unlocking the Full Potential of Your Production

Rotational molding is a manufacturing process used to produce hollow thermoplastic products. It is often used to produce large items like containers, tanks, and other industrial components. In this method, a plastic material is heated and rotated in a mold, ensuring uniform distribution of the material. It is then attached to the inside surface of…

Extrusion Blow Molding

Blow molding has become ubiquitous in modern society, even if it is unclear to most people what it is. This manufacturing process is essential for producing various hollow plastic products used in our day to day lives. Goods such as bottles, watering cans, and various types of containers can all be made with blow molding….

Mastering Large Injection Molding Parts: Strategies for Precision and Scale

Injection molding is a cost-effective choice for manufacturing simple and complex parts for prototyping as well as low and high-volume production. Many sizes of parts and components can be successfully injection molded; however, large parts call for extra attention to certain aspects of the process. Factors such as polymer properties, press tonnage, and mold design…

Master Guide to Large Molded Parts Using Injection Molding

Large molded components are essential in various sectors, from automotive and aerospace to consumer goods and medical equipment. Injection molding is a popular manufacturing procedure for producing these components, allowing for high-volume production while maintaining uniformity. Lerner Molded Plastics is a manufacturing expert providing a comprehensive range of services and products to customers in Aurora,…

How To Choose the Right Plastic Injection Molding Services

Plastic injection molding involves creating a component shape by injecting molten plastic material into a mold under high pressure. It is a versatile and cost-effective method for producing plastic parts in large volumes with high precision and repeatability. Plastic injection molding services are necessary for businesses that need plastic parts but do not have the…

Everything You Need To Know About Vacuum Forming

Vacuum forming involves vacuum pressure to form a mold or part. This technique has been used for several years in the manufacturing industry and has proven reliable and cost-effective in producing high-quality products. This article will cover everything you need to know about vacuum forming, from its process to its advantages. Vacuum Forming Process The…

How To Get Your Custom Injection Mold Done Right

Click to Expand Many businesses can attest to the advantages of working with custom injection mold companies that manufacture parts for a wide range of products. However, injection molding is a complex process with numerous factors to consider to ensure you achieve the ideal output for your business. To guarantee your project’s success, you need…

What Is Rotational Molding?

(Click Infographic to Enlarge) Rotational molding, also known as rotomolding, is a thermoplastic molding technique most suitable for large, single-piece hollow objects and double-walled open containers, such as coolers, kayaks, and tanks. It is perfect for entrepreneurs, start-ups, and micro businesses, as it is a cost-effective option for production numbers of fewer than 3,000 yearly….